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Products and references

Since 2004 we have delivered 118 assembly lines, test benches and special machines to manufacturers of excavators, pump trucks, truck cranes, mining roof supports and air-conditioner compressors.

Latest deliveries

Recent hydraulic-cylinder assembly lines, tightening and press-fit machines we designed and built.

Mid-excavator cylinder automated assembly line (1)
Mid-excavator cylinder automated assembly line (1)
Mid-excavator cylinder automated assembly line (2), overall
Mid-excavator cylinder automated assembly line (2), overall
Mid-excavator cylinder: automatic piston-rod insertion and screw-hole phasing
Mid-excavator cylinder: automatic piston-rod insertion and screw-hole phasing
Automatic piston-rod, piston and nut tightening sub-assembly line
Automatic piston-rod, piston and nut tightening sub-assembly line
Extra-high-torque piston-nut tightening machine
Extra-high-torque piston-nut tightening machine
Forklift lift-cylinder assembly line
Forklift lift-cylinder assembly line
Automatic press-fit machine for washer-drum bearings and seals
Automatic press-fit machine for washer-drum bearings and seals
Excavator cylinder assembly stand-alone machine
Excavator cylinder assembly stand-alone machine

On site

Automated prop-cylinder assembly line
Automated prop-cylinder assembly line
Horizontal cylinder assembly for truck cranes
Horizontal cylinder assembly for truck cranes
Automated short-cylinder assembly line
Automated short-cylinder assembly line
Single-beam piston-rod transfer unit
Single-beam piston-rod transfer unit
Piston-rod auto-feed assembly station
Piston-rod auto-feed assembly station
Cylinder assembly equipment (2009)
Cylinder assembly equipment (2009)
Luffing cylinder assembly for truck cranes
Luffing cylinder assembly for truck cranes
Automotive A/C compressor final assembly line
Automotive A/C compressor final assembly line
Automatic piston-ring press-fit machine
Automatic piston-ring press-fit machine
Cylinder assembly equipment (2009)
Cylinder assembly equipment (2009)
Cylinder assembly line (2008)
Cylinder assembly line (2008)
Compressor assembly line (2008)
Compressor assembly line (2008)

Photographs were taken at delivery.

Reference list

Hydraulic-cylinder assembly for construction machinery

24 items

Assembly lines and automatic transfer units for pump-truck vertical cylinders, horizontal, luffing and short cylinders.

Piston-rod auto-feed assembly station
Piston-rod auto-feed assembly station
Single-beam piston-rod transfer unit
Single-beam piston-rod transfer unit
Automated final assembly for pump-truck vertical cylinders
Automated final assembly for pump-truck vertical cylinders
Horizontal cylinder assembly for truck cranes
Horizontal cylinder assembly for truck cranes
Luffing cylinder assembly for truck cranes
Luffing cylinder assembly for truck cranes
Automated short-cylinder assembly line
Automated short-cylinder assembly line
Short-cylinder line: piston-rod insertion
Short-cylinder line: piston-rod insertion
Pump-truck vertical cylinder assembly line
Pump-truck vertical cylinder assembly line
  • #210Piston-rod sub-assembly machine
  • #207Discharge conveyor for finished vertical cylinders
  • #206Horizontal cylinder assembly
  • #204Horizontal cylinder assembly (2)
  • #203Horizontal cylinder assembly (3)

Roof-support cylinder assembly for coal mining

16 items

Automated lines for prop and jack cylinders: horizontal loading, multi-station flow.

Jack-cylinder piston-rod assembly
Jack-cylinder piston-rod assembly
Automated prop-cylinder assembly line
Automated prop-cylinder assembly line
Automated prop-cylinder assembly line (2009)
Automated prop-cylinder assembly line (2009)
Automated prop-cylinder line (horizontal, multi-station)
Automated prop-cylinder line (horizontal, multi-station)
  • #187Automated jack-cylinder assembly line
  • #186Jack-cylinder automated assembly
  • #185Jack-cylinder piston-rod sub-assembly machine
  • #184Automated prop-cylinder assembly line (2)
  • #183Automatic workpiece transfer line
  • #220Prop-cylinder line — guide-sleeve tightening
  • #221Prop-cylinder assembly — stand-alone machine

Excavator hydraulic-cylinder assembly

8 items

Complete excavator cylinder lines since 2004, upgraded in 2008 and fully automated in 2020.

Excavator cylinder assembly (2008)
Excavator cylinder assembly (2008)
  • #109Excavator cylinder assembly line (built 2004)
  • #108Excavator cylinder assembly line (2008)

Excavator cylinder factory test benches

6 items

Factory performance test benches delivered complete with hydraulic unit, HMI and layout.

  • #178Factory performance test bench for excavator cylinders
  • #177Excavator cylinder test bench: general layout
  • #176Excavator cylinder test bench
  • #175Hydraulic unit (Yuci Yuken)
  • #174Test-bench parameter-setting screen

Stand-alone machines for cylinder assembly

14 items

Piston-ring press-fit and sizing machines, bearing presses, connecting-rod insertion, weld-spatter removal and more.

Oil-impregnated bearing press
Oil-impregnated bearing press
Automatic piston-ring sizing machine
Automatic piston-ring sizing machine
Automatic piston-ring press-fit machine
Automatic piston-ring press-fit machine
Cylinder-tube weld-spatter removal machine (3)
Cylinder-tube weld-spatter removal machine (3)
  • #124Cylinder-line control box
  • #123Cylinder transfer unit
  • #122Connecting-rod bushing press
  • #121Connecting-rod insertion machine
  • #120Automatic piston tightening machine, servo torque control (1)
  • #119Automatic piston tightening machine, servo torque control (2)
  • #118Automatic piston tightening machine, servo torque control (3)
  • #113Weld-spatter removal machine for excavator cylinder tubes (2)
  • #222Guide-sleeve marking machine
  • #223Piston-rod bushing press-fit + piston-nut pre-assembly

Automotive A/C compressor assembly lines

25 items

Final assembly lines for scroll and piston compressors: oil filling, main-shaft tightening, performance testing.

Long-bolt tightening machine for A/C compressors
Long-bolt tightening machine for A/C compressors
Automotive A/C compressor final assembly line
Automotive A/C compressor final assembly line
  • #189Automatic piston feeder
  • #188Automatic connecting-rod feeder
  • #163Automatic oil-filling unit
  • #162Automatic oil-filling and weighing system
  • #161Automatic main-shaft bolt tightening machine
  • #160Main-shaft clearance measurement
  • #159Suction/discharge performance test
  • #224Bus air-conditioner compressor assembly line

Room A/C compressor assembly lines

18 items

Room A/C compressor lines, prototype lines and shrink-fit cooling lines.

Scroll-compressor automated assembly
Scroll-compressor automated assembly
Room A/C compressor assembly line 1
Room A/C compressor assembly line 1
  • #192Automated scroll-compressor assembly line
  • #190Shrink-fit cooling line for scroll compressors
  • #138Prototype assembly line for room A/C compressors
  • #136Room A/C assembly line
  • #135Room A/C assembly line 2
  • #134Room A/C assembly line 3
  • #133Room A/C assembly line 4

Other special-purpose machines

7 items

Cylinder-head inverters, rotary grippers, CRT-frame welders, washing-machine drum bearing and seal press-fit machines and other special machines.

Long-term cooperation agreement with SANY
Long-term cooperation agreement with SANY
  • #147180° cylinder-head inverter
  • #146Rotary gripper
  • #145Special cylinder assembly
  • #144CRT-frame welding machine
  • #143Washing-machine drum bearing & seal press-fit machine
May 2011: long-term cooperation agreement with SANY

Long-term partnership with SANY

In May 2011 we signed a long-term cooperation agreement with SANY (Loudi Zhongxing Hydraulic Parts) covering automated cylinder assembly equipment and related products. Since then we have delivered automated lines for pump-truck vertical cylinders and roof-support prop cylinders, water-pump cylinder assembly machines and more.

Talk to us about your assembly line or special machine

Send us your process flow and production volume and we will propose a line configuration and budget estimate. We work in Japanese, Chinese and English.

Contact us